Smart Production Control

AgiliON Configurator

The AgiliON Configurator builds configuration-specific BOMs and routings in real time, evaluates delivery feasibility based on components and work centre workload, calculates cost, price, and margin upfront, and produces a production order ready for immediate shop-floor execution.

All integrated in
one package.

Dynamic BOM Creation

Automatically builds an exact, order-specific bill of materials based on the selected options and configuration logic.

Dynamic Routings Creation

Creates a unique production routing per configuration, including only the operations required for the chosen options.

Multi-Level Configuration Logic

Supports unlimited nested sub-assemblies, ensuring option questions are only presented when a component is actually required.

Discrete and Parametric Products

Handles both option-based products with finite variants (e.g. machines, motors) and dimension-driven products with virtually unlimited variations (e.g. doors, windows, tabletops).

Rules Builder

Control how choices made for OptionA can limit the available choices for OptionB. For example, selecting a product to be environmentally certified may limit the possible choices later on.

Replacement components

Instead of producing all subcomponents to order, you can produce the most popular variations for stock and have the configurator recognize which configurations should consume an inventory item instead of producing the subcomponent from scratch to order.

Dependency-Driven Questions

Enables make-to-order products to be configured through structured options that dynamically determine components, operations, and outcomes.

Capacity Load Simulation

Calculates the exact capacity burden of each configuration across work centres and highlights potential overloads before order confirmation.

Lead Time Realism Check

Helps assess whether promised delivery dates are achievable based on the actual components and capacity impact of the configured product.

Accurate Cost
Calculation

Calculates the true manufacturing cost of each unique configuration using its exact components, operations, and times

Automated Sales Price Calculation

Derives the sales price dynamically from the selected options and configuration logic.

Margin Transparency at Order Entry

Displays the expected margin for each configuration during sales order entry, enabling informed commercial decisions.

Production Ready Output

Generates production orders that reflect the exact configured structure, eliminating manual adjustments and rework.

Configuration Specific Drawings Selection

Automatically determines which technical drawings and documents are required for the chosen configuration.

Contact Us

For more information about our Agilion Distribution solution as well as our Agilion Production solution, please contact us.

Share your project details